Grade:7075
Temper:T6
Production process: Forging
Other requirements: Class A ultrasonic inspection
To meet the specific requirements of a 1.2-meter diameter 7075 T6 aluminum forged ring, our company leveraged advanced production techniques and extensive expertise to deliver a high-quality product, serving as a reliable support ring component for large-scale equipment.
1. Needs Analysis and Plan Development
The customer demanded strict performance and dimensional accuracy for the 7075 T6 aluminum forged ring, requiring high strength, toughness, and excellent surface quality. We developed a scientific production plan to optimize every stage, from material selection to process execution, ensuring the final product met all expectations.
2. Premium Material Selection
7075 T6 aluminum, known for its high strength, excellent mechanical properties, and corrosion resistance, is the ideal material for aerospace and high-end industrial applications. We carefully selected high-quality 7075 T6 aluminum billets, ensuring uniform chemical composition and internal structure, laying the foundation for superior performance.
3. Precision Forging Process
●Advanced Equipment: We utilized a large hydraulic forging press to perform incremental radial forging, precisely controlling pressure and temperature to refine the grain structure and ensure uniformity.
●Multiple Heat Treatments: Throughout the forging process, we conducted multiple cycles of solution treatment and artificial aging to fully activate the mechanical properties of 7075 T6, significantly enhancing its strength and toughness.
●Dimensional Accuracy: After forging, CNC equipment was employed for precise machining and dimensional correction, ensuring the diameter, thickness, and shape of the forged ring met customer specifications.
4. Rigorous Quality Inspections
Upon completion, the forged ring underwent comprehensive quality testing:
●Ultrasonic Flaw Detection: Checked for internal cracks, voids, or impurities to ensure structural integrity.
●Dimensional Measurement: High-precision instruments were used to verify the diameter, thickness, and roundness, ensuring compliance with customer specifications.
●Mechanical Performance Testing: Tensile strength, yield strength, and hardness tests were conducted to confirm that the forged ring met 7075 T6 performance standards.
5. Efficient Delivery
Following stringent quality control and thorough customer inspections, the 7075 T6 aluminum forged ring was successfully delivered. Its performance and appearance exceeded expectations, providing critical support for the customer’s large-scale equipment. This achievement highlights our technical expertise in high-end forging and reinforces our long-term partnership with the customer.