Grade:6061
Temper:T651
Thickness:80mm
Requirements: Plates need to be sawed into a trapezoidal shape
Based on the customer’s requirements, our company successfully saw cut 6061 T651 aluminum plates into trapezoidal shapes to minimize material waste and optimize resource utilization.
Understanding Customer Requirements
The customer required the aluminum plates to be processed into a specific trapezoidal shape for their application. To achieve this, we devised a precise cutting plan aimed at maximizing material efficiency while ensuring that the final dimensions adhered to strict tolerances.
Material Selection: 6061 T651 Aluminum
6061 T651 aluminum alloy was selected for its excellent mechanical properties, including:
●High Strength: Suitable for structural applications requiring durability.
●Good Machinability: Allows for efficient and precise cutting.
●Corrosion Resistance: Ideal for environments requiring long-term performance.
These properties made 6061 T651 the ideal choice for this project.
Saw Cutting Process
1.Preparation and Setup:
●The aluminum plates were carefully inspected to ensure the material met the required specifications.
●The cutting equipment was calibrated to handle the trapezoidal shape with precision.
2.Precision Saw Cutting:
●Using advanced sawing equipment, we cut the aluminum plates into trapezoidal sections according to the customer’s dimensions.
●Special attention was given to minimize material waste, aligning the cutting angles to maximize the usable surface area.
3.Dimensional Accuracy:
●After cutting, each piece was measured using precision instruments to ensure that the final dimensions met the customer’s exact requirements.
Advantages of the Process
●Material Efficiency: The trapezoidal cutting method significantly reduced waste compared to standard rectangular cutting.
●Cost-Effectiveness: By saving material, the customer achieved cost savings without compromising quality.
●High Precision: The smooth edges and exact dimensions of the trapezoidal shapes ensured seamless integration into the customer’s application.
Conclusion
This project demonstrated our company’s ability to meet specific customer requirements through precise cutting techniques and material optimization. By converting 6061 T651 aluminum plates into trapezoidal shapes, we not only fulfilled the customer’s needs but also showcased our expertise in efficient material processing.